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Warehouse Efficiency Strategies Used by 3PLs
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Productiv : July 24, 2024
3PL warehousing has proven to be an invaluable asset for companies across industries who find that the key functions of logistics and transportation are outside their core expertise. This is especially true for the household goods sector.
As consumer lifestyles change and people move or just want to refresh their surroundings, the household goods industry continues to boom. There’s a definite trend towards personalizing living spaces, with home decor items like bedding and linens, kitchen appliances and cookware, furniture, and floor coverings more popular than ever.
Regardless of industry, effective inventory management is a requirement for ensuring smooth, cost-efficient operations and customer satisfaction. For this reason, it’s a major area of expertise for 3PL providers, honed across broad experience with a variety of retailers.
In particular, managing inventory for household goods companies comes with its own set of challenges, such as the diverse range of items, sizes, weights, etc., and frequent demand fluctuations.
The household products market size was valued at $314 billion in 2023 and will grow at a CAGR of more than 4% from 2023 to 2028.
According to research from Global Data, the worldwide household goods market was valued at $314 billion in 2023 and is projected to reach $382 billion by 2028, at a CAGR of 4%. It’s clearly an industry in growth mode. Household goods takes in a broad swath of retail, from furniture and home furnishings to linens and bedding, appliances, garden supplies, and patio equipment.
The ability to manage inventory effectively and fulfill orders quickly has a definite business impact on household goods brands. According to research from IRI, at an industry average out-of-stock rate of 8%, $939.5 million in household goods sales were lost per week in 2022. That represents a huge opportunity to gain shelf space with retailers looking to replace poor performers. This is where a 3PL partner can help brands win new business by optimizing inventory.
3PL providers offer a comprehensive range of logistics services, including warehousing, picking and packing, inventory management, and distribution.
Outsourcing warehousing and logistics to a 3PL can significantly reduce the cost of maintaining and staffing a warehouse. Those fixed costs then become variable costs, as the brand only pays for the space and services it needs.
3PL providers bring specialized knowledge and advanced technology to the table. State-of-the-art systems and processes allow them to manage inventory more efficiently, improving order accuracy and minimizing errors.
They also offer the flexibility to scale operations up or down based on demand fluctuations. This is particularly beneficial for household goods brands with highly seasonal demand.
Real-time tracking is crucial for effective inventory management. Systems such as RFID, barcoding, and IoT enable real-time visibility into inventory levels, location, and movement. They help prevent stockouts and overstocks, maintaining optimal inventory levels.
Accurate demand forecasting involves predicting future demand based on historical data, market trends, and other factors. Tools include statistical analysis, machine learning algorithms, and sales data analysis. Effective demand forecasting helps in planning inventory levels, reducing excess stock, and ensuring product availability.
Efficient space utilization and warehouse layout help ensure smooth operations. Organizing household goods logically based on size, weight, and demand frequency significantly improves picking and packing efficiency. A well-designed warehouse layout minimizes travel time and reduces the risk of errors, leading to faster order fulfillment.
Conducting periodic physical inventory counts and reconciling them with system records helps identify discrepancies and promptly resolve them. Techniques include cycle counting, where portions of inventory are counted on a rotating schedule, and full physical counts happen at regular intervals. This helps reduce losses, improve accuracy, and maintain inventory integrity.
Here are some criteria to be aware of when vetting potential 3PL partners for your household goods business:
Effective communication is the cornerstone of a successful 3PL partnership. Transparency and regular updates ensure both parties are aligned, and issues get addressed promptly. Utilizing tools and platforms for real-time communication, such as integrated software and regular meetings, fosters collaboration and enhances operational efficiency.
Setting and monitoring key performance indicators (KPIs) is essential for continuous improvement. Important KPIs for inventory management include order accuracy, inventory turnover or velocity, order cycle time, and stockout rates. Tracking these metrics helps you and your 3PL partner identify areas for improvement and work to implement corrective action.
Effective inventory management in 3PL warehousing and distribution is crucial for household goods brands. A 3PL optimizes inventory management processes by leveraging advanced tracking systems, demand forecasting tools, an optimized warehouse layout, and regular audits. Collaborating closely with a 3PL provider through tight communication and sharing performance metrics further improves operational efficiency.
Productiv, a leading 3PL, specializes in retail and omnichannel distribution. With a strong industry track record, Productiv works closely with brand inventory managers to optimize order fulfillment, logistics, and transportation. We have an in-depth knowledge of routing guides and requirements at 100+ major retailers, ensuring strict compliance and providing peace of mind that all your commitments are being kept. To learn more, talk to an expert today.
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