3PL Dallas

// Dallas / Fort Worth · Kitting & assembly

Kitting and Assembly Services in Dallas

We build holiday gift sets, subscription boxes, advent calendars and retail displays in Dallas / Fort Worth, our highest-volume kitting site.

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Illustration of a Productiv kitting line: operators placing items into open boxes on a conveyor, with component bins and a wrapped pallet
Brands we work with
  • Pourri
  • Mystery Tackle Box
  • Orora
  • Buzzy Seeds
  • Evergreen Enterprises

30M+

kits assembled a year across all programs

725K

square feet across two Dallas / Fort Worth buildings

99.5%+

accuracy target on standard programs, 100% on regulated

10+ yrs

average tenure of line leads and supervisors

// What we build

Kits, gift sets and displays we build in Dallas

Our kitting and assembly services run from 200-unit influencer mailers to a loyalty program of 20 million kits a year.

Illustration of three open gift boxes with bottles and jars set into trays

Retail gift sets

Holiday and seasonal sets and GWP, built to retail launch dates. Set-level UPCs on every set, so component barcodes cannot scan at receiving.

Illustration of open subscription boxes moving down a short conveyor beside a stack of cartons

Subscription boxes

Rotating SKUs and variable inserts each month, shipped on a fixed date.

Illustration of an advent calendar with a grid of small doors and tiny products beside it

Advent calendars

Holiday calendars for beauty brands, built August to October.

Illustration of a corrugated floor display and a countertop PDQ tray filled with product

PDQ and POP displays

PDQ trays, floor displays and endcaps built to planogram and reset dates, then palletized for the retailer.

Illustration of a rigid mailer box with its lid off, holding cosmetics, a pouch and tissue paper

Influencer and PR kits

Launch kits and sample sets with personalization and custom inserts.

Illustration of a wrapped pallet of multi-pack cartons, with one carton cut away to show assorted products

Variety and club packs

Packed to the buyer's assortment and case count, with GS1-128 case labels.

// Case studies

Kitting and assembly case studies

Mystery Tackle Box

150–200K subscription kits a month

Items per kit7–10

A monthly tackle box with rotating SKUs, plus retail POs into Dick's Sporting Goods.

A major beauty brand

3–4M holiday kits a year

Items per kit15–18

Gift sets with configurations that change monthly. We hit every retail launch date.

An outdoor safety brand

100% accuracy requirement met

Items per kitUp to 100

First aid kits with lot and batch control across 75 regulated items.

A fast-growing perishable brand

−90% excess display materials

Total materials−25%

We had a WMS live within 2 weeks, ran a full inventory count, then built displays by batch and lot.

“They are best in class for kitting”

“…the on-time delivery of kitting jobs has improved significantly compared to our previous provider, with a noticeable reduction in scrap”

Daniel B., Director of ERP · via G2

“We are hitting all the SLAs over and over again. Productiv has led the charge and brought so many improvements to the table over the last two years. There's nothing glaring that stands out anymore and now we are just fine tuning.”

Kelli Overson, EVP of Operations, Pourri
// Dallas / Fort Worth

Kitting and assembly in Dallas / Fort Worth

Our Dallas 3PL is two buildings between Dallas and Fort Worth, minutes from DFW International Airport. Finished kits leave by parcel, LTL or truckload, and ground parcel reaches most of the country in roughly two days. We run programs for brands in Dallas, Fort Worth, Arlington and the rest of the US.

Illustration of a Dallas / Fort Worth logistics campus: two warehouses with trailers at the dock doors, near an airport runway
// FAQ

Kitting and assembly FAQ

01

How fast can a kitting program start in Dallas?

24 to 48 hours if kits ship back to a manufacturing site, about a week for DTC while we connect your systems, and 6 to 12 weeks for retail B2B while we set up EDI and test with the retailer.

02

What kits do you build in Dallas?

Gift sets, subscription boxes, advent calendars, multi-packs, influencer mailers, displays and loyalty kits.

03

What is the difference between kitting and assembly?

Kitting groups separate items into one unit, like a subscription box. Assembly physically combines components into a finished product. We run both, often on the same program.

04

How accurate are your kitting programs?

Our target is 99.5–99.95% on standard programs. Regulated and compliance programs are held to 100%, with lot and batch documentation for every job.

05

Do you use temp labor for kitting?

No. Our own trained operators build every kit, and line leads, supervisors, account coordinators and site managers average 10+ years of tenure.

06

Can you kit and fulfill from the same inventory?

Yes. Components get built into a finished kit SKU, and that SKU ships as a DTC parcel, a case pack or a retail PO from the same building.

07

Do you offer kitting in Fort Worth and the rest of Texas?

Yes. Both buildings are between Dallas and Fort Worth, and we run kitting programs for brands anywhere in Texas.

08

Where is your Dallas kitting facility?

Our 725,000 square foot Dallas campus is two buildings: 4255 Patriot Dr Unit #300, Grapevine, TX 76051 and 2501 S Airfield Drive, Dallas, TX.

// Get started

Get a kitting and assembly quote from our Dallas team

Send your kit spec, component count and annual volume.

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Response within 24 hours.

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